3rd 4runner 4th 5th air back bar battery black box brake bumper car cover dealer door engine find front fuel gen good installed iphone im kit led lift light lights limited miles mount oem oil part parts plate power pro rack rear replace replaced roof seat set shipping shocks side skid springs sr5 start steering stock suspension switch system Thanks for your input! ***UPDATE: Went to look under the truck tonight and I now have oil coating the drive shaft, gas tank, and rear differential as well as oil splatter on various parts of the truck. I have the exact same problem as you. Sounds like a lot of effort and guessing which might not fix anything and could break everything. I can across the video on YouTube (link below). It is OK to move the select forks and gears to get everything to line up, just dont move the rods less you destroy the actuator and youll have to buy another one. This article applies to the Toyota Tundra Toyota Tundra 4WD Light Stays On Removal of transfer case: bulldog: 4th Gen 4Runner & Hilux Surf: 39: 05-01-2016 07:06 PM: converting a 2wd to IFS 4wd: BajaRnnr: Suspension and Tires: 509: 06-10-2014 11:28 PM: 4th Gen 4Runner 4wd transfer case noise and leak: BevoEXUTX_4runner: 4th Gen 4Runner & Hilux Surf: 0: 03-08-2014 09:52 PM: Transfer case lever and going I've been scouring the forums and considering all options for repairing the transfer case leak on my (4th gen 4runner) '03 T4R Sport V8 AWD. Once you get the hang of putting your 4Runner through all of its drive modes and working the center diff lock, you should be able to go through this process pretty quickly and effortlessly. As you can conclude, if the 4WD actuator fails, you will end up with a costly repair. Thanks. Check to make sure that the transfer case is in 2WD by ensuring the shaft is pushed all the way in before you try to install the new actuator. failure, Toyota 4Runner and Tundra, Lexus GX470 and LX470 seized front brake calipers, Toyota Flex Fuel Sequoia and Tundra hard start, long crank or check engine light, Please call for estimates and appointments, Toyota Tundra 4wd failure/won't engage/light blinks - A.D.D. Then re-tighten? Since the actuator is located inside of the transfer case, the transfer case itself needs to be opened before gaining access to the actuator. I am also having tcase actuator issues, but in my '00 multimode case. Get a new output seal while your in there. Fixed my T-Case actuator w/ electricity and logic. When 4WD is engaged, but the center differential lock is not engaged, then the front and rear differentials are supplying different amounts of power to the wheels depending on which has the least resistance. 4th gen T-Case actuator trick 2003 Limited V8. Go to 4Runner r/4Runner Posted by qazseeszaq11. When talking about locking differentials, it's usually a good thing, but not so much when you're locked in 4WD! 3rd 4runner 4th 5th air back bar battery black box brake bumper car cover dealer door engine find front fuel gen good installed iphone im kit led lift light lights limited miles mount oem oil part parts plate power pro rack rear replace replaced roof seat set shipping shocks side skid springs sr5 start steering stock suspension switch system After years of experience working for the dealerships, owner John Cleveland set out to start a new kind of shop for Toyota, Lexus and Scion owners unlike any in Minnesota one that offers a competitive price point, technical prowess, honesty and environmentally friendly practices. I would set up a Twitter account and tweet from there - they will ask you to Direct Message them with details anyway and you need an account to do that, Toyota 4Runner Forum - Largest 4Runner Forum, Classifieds - buy & sell (no commercial ads please), Engines / Suspension / Wheels / Tires / Audio / Accessories, European T4R & Hilux Surf Clubs (click to view), Asia & Oceania T4R & Hilux Surf Clubs (click to view), Africa & Middle East T4R & Hilux Surf Clubs (click to view), Latin America / Carribbean T4R & Hilux Surf Clubs (click to view), http://www.toyota-4runner.org/showthsfer+case+leak, 92 tranny fluid leaking into transfer case. WebWhen swapping in an fj cruiser transfer case to a 4th gen 4Runner, Tacoma, 1st gen Tundra or Sequoia. Do you believe this could be the culprit. WebChanging the transfer case fluid in the 4th Gen 4Runner. Man I'm Lucky my Buddy is a Toyota Tech and is going to do this for me. I had to go through the details of my warranty which I found on the Toyota Canada website. Thanks for your input! OK, to summarize where we are now: I used this method to successfully return function to my transfer case actuator without having to take it apart, or really even go under the truck. Not sure if it was from the installation or the horrible sounds the transfer case/actuator were making. First dealership just thought it was a seal leaking, replaced it twice, but kept leaking. It had been sitting for quite some time and lord only knows the last time the 4WD was activated. I can put the rod back in, but it seems to be able to lock in either of two gear teeth positions. Transfer Case Actuator Leak - Fix OPTIONS & Thoughts, Classifieds - buy & sell (no commercial ads please), Toyota 4Runner Forum - Largest 4Runner Forum, Engines / Suspension / Wheels / Tires / Audio / Accessories, European T4R & Hilux Surf Clubs (click to view), Asia & Oceania T4R & Hilux Surf Clubs (click to view), Africa & Middle East T4R & Hilux Surf Clubs (click to view), Latin America / Carribbean T4R & Hilux Surf Clubs (click to view), http://www.toyota-4runner.org/probletml#post698160, http://www.toyota-4runner.org/4th-gepav-build.html, http://www.amazon.com/BlueDevil-ProdproductDetails, http://www.toyota-4runner.org/4th-ged-thread.html#. Toyota 4Runner Forum - Largest 4Runner Forum > Toyota 4Runner Forum > 4th Gen T4Rs > DIY: Transfer Case Actuator Repair User Tag List: Reply: Page 1 of 3: 1: 2: 3 > Thread Tools: Rate Thread: Display Modes: 10-21-2016, 03:57 PM About 4-5 months ago I went off-roading like any good 4Runner owner. Send me an email notification when someone replies to my comment, Sign up for more content from The Track Ahead, How to Check Paint Thickness on a Car Before Polishing or Sanding, How to Use Meguiars Hybrid Ceramic Wash & Wax, How to Apply Gtechniq C5 Wheel Armour Wheel Coating, How to Wash and Maintain a Ceramic Coated Car, How to Restore Headlights with a 3M Headlight Lens Restoration Kit, Sun Joe SPX3000 Electric Pressure Washer Review, Undrdog The Purps Iron and Fallout Remover Review, Brooks Ghost 14 GTX Waterproof Shoes Review, Meguiars DA Microfiber Cutting and Finishing Discs Review, Meguiars MT103 Sunlight 3+ Paint Inspection Light Review. i.e. Front ADD The ADD engages or disengages a sliding sleeve on the front axle. Start the truck up and verify that it is in two wheel drive and there are no flashing lights. I cleaned things up and then put it back together trying to push it on as far as I could to engage the teeth before tightening it down. FWIW, it took 25 volts before the motor would unstick. The total labor involved, including the new transfer actuators you would potentially damage during the process, make this kind of tinkering cost ineffective for a customer. Or, maybe you're heading out for a weekend of fun in the mud. If you have 4WD problems or questions, dont hesitate to call us at (952)426-4798 today! The actuator motor alone is more than $400 bucks from what I can find. Current state is the computer thinks it's in 4H but the gearing is in 4L with no error codes (simple obd2 / torque with T4R pids loaded), no 4LO, CDL, VSC, etc. 2022 The Track Ahead. This Toyota Tundra Actuator Problems Bilstein 5100 Series Shock Kit for Toyota 4Runner 4WD 2003-09 - Includes Front Ride Height Adjustable Shocks # 24-239370 & Rear Shocks # 33-187174Excludes adjustable (X-REAS) suspension $457.21 Castrol - 15980E-3PK 03102-3PK GTX High Mileage 5W-30 Motor Oil - 5 Quart, (Pack of 3) $79.98 Genuine Toyota 55506-AE010-B0 Glove As long as the level in the transfer case is at the right level you should be good. You can then just set a reminder to run through this exercise every month, or as I do, simply just do it every few weeks when I remember to. Do you have to remove the tranny to get the transfer case out? I placed the vehicle in neutral while on jacks then moved the selector switch back and forth and the front tires continue to turn. I've been scouring the forums and considering all options for repairing the transfer case leak on my (4th gen 4runner) '03 T4R Sport V8 AWD. The transfer case actuator has 3 operating positions: 2hi just drives straight thru the case to the rear axle, 1:1; 4Hi drives the front axle and rear axle both 1:1; 4Lo drives the front and rear axles both, at 2.57:1. Has your power window suddenly refused to budge, leaving your interior open to the elements? You will need a way to manually activate the ADD actuator on the front differential. Press Esc to cancel. Another '03 V8 with the actuator leak here. I am installing the transfer case actuator on this and I want to show you that you can remove the transfer case without removing the entire transmission on these. If you are getting no joy, try using Twitter and Tweet @ToyotaCanada they don't like bad news stories floating around and will contact you to help resolve the situation. Besides this little leak it runs and drives excellent and smooth. TOYOTA SHIPS THE ACTUATORS IN 4WD HIGH POSITION. Why Does 4WD Dash Light Stay On? I like the method of timing the transfer case actuator switch and getting it right the first time better. Once this is complete, install the small gear. Just wanted to let you know so I don't cause you issues if it turns out to be due to the stop leak treatment. Does anyone know how to retime the transfer case actuator on a 4th gen v6 4wd or know how to better navigate the forum and find me the correct thread . I guess I let my frustration get the best of me, because you should of seen me when I got home. 2003 Limited V8. As you can conclude, if the 4WD actuator fails, you will end up with a costly repair. In a similar vein as the 4Runner we repaired recently that had a failed transfer case actuator, CARspec was tasked with a Toyota Tundra that wouldnt complete the engagement of 4WD from [], [] often were tasked with fixing the issues other independent shops cant, like this transfer repair, timing complex Toyota engines or this suspension conversion. Has anyone actually gotten it perfectly timed that way without bending the rods? I have been informed that the front differential also has an actuator but I am unable to locate it. Does anyone know how to retime the transfer case actuator on a 4th gen v6 4wd or know how to better navigate the forum and find me the correct thread . Is it OK to Use Dishwashing Soap to Wash your Car? What a gold mine of a post! If it's your actuator motor that has given up on you, this article will show you how to replace it and get your 4WD system functioning properly again. Not worth the expense if done incorrectly and Cost way more. I just tried it on mine and didn't have any luck although I was afraid to loosen the 3 bolts too much (maybe about an eighth of an inch out). The 4WD module has no self-diagnostics and the repair manual is little help in the way of diagnosing transfer case actuator/front differential automatic disconnecting systems. Every month or so, you should try cycling through your 4WD control switch knob through the various settings. https://m.youtube.com/watch?v=pedBianZA8Q&t=9s. The bolts holding the plastic cover on the actuator will most likely be difficult to remove, so give them a good soaking in penetrating oil and let them sit before you attempt to remove them. Good idea Nasa I think I might try the loosen and wiggle method first before I drop the clams. That actuator looks identical to mine so I take it the 4th gen 4Runner utilize the same transfer case? The wiring diagrams for the systems also dont indicate when the monitoring switches (which track the internal location of the actuators) should be open or closed. Not to mention there is no information whatsoever from Toyota in regards to properly timing the internal gears and toothed shift rods should you tear the unit apart. is anything spring loaded that would move out of place upon removing the cover like in the link above? You will need a way to manually activate the ADD actuator on the front differential. I would love to just replace the seals, but all the DIY fixes seem really intensive and possibly over my head. If you are in need of diagnostics []. Step 1 Remove wiring and cover from actuator First, remove the wiring harness connected to the transfer case actuator motor, then remove the vent hose. I came fairly close to launching both. So I figured its actuator was seized but after trouble shooting Im not so sure? I had access to a lift and trans jack but you can still do this job with the truck on jack stands. In Stock. 3rd 4runner 4th 5th air back bar battery black box brake bumper car dealer door engine find front fuel gen good installed iphone issue im kit led lift light lights limited miles noise oem oil part parts plate pro rack rear replace replaced roof running seat set shipping shocks side skid springs sr5 start steering stock suspension switch system If youre having issues, it also doesnt hurt to change out your transfer case fluid if it is due for replacement. Hey everyone, I'm very excited that I found this thread as I hope this fix will also cure what ails my truck. Toyota TSB states, in part, "An improved O-ring for the transfer case actuator was imp read more There have been a few threads where people have tried to "flat rate" the job and not remove the transfer case, almost all of those instances resulted in immediate or shortly after failure of the shifting system and/or seal. It's the one with two rods going into the TC. My goal is to provide helpful articles and tutorials based on my experience and research related to car maintenance and automotive detailing. The video comments suggest people have had success. Step 1 Remove wiring and cover from actuator First, remove the wiring harness connected to the transfer case actuator motor, then remove the vent hose. $13.99. - Toyota 4Runner Forum - Largest 4Runner Forum Toyota 4Runner Forum - Largest 4Runner Forum > Toyota 4Runner Forum > 3rd gen T4Rs > How to remove the Transfer Case Actuator on an 01 / 02? I can across the video on YouTube (link below). Hello, I'm currently knee deep into the transfer case actuator on the rear of the transfer case. As you can conclude, if the 4WD actuator fails, you will end up with a costly repair. Thanks so much and God Bless. Has anyone tried the replacement part from rockauto. I used the OP's method and was able to get the H-L motor working again. Toyota 4Runner Forum - Largest 4Runner Forum, Classifieds - buy & sell (no commercial ads please), Engines / Suspension / Wheels / Tires / Audio / Accessories, European T4R & Hilux Surf Clubs (click to view), Asia & Oceania T4R & Hilux Surf Clubs (click to view), Africa & Middle East T4R & Hilux Surf Clubs (click to view), Latin America / Carribbean T4R & Hilux Surf Clubs (click to view), http://houseofun.ms11.net/Misc/Toyota/ADD%20wiring.JPG, user Woodless identified the actuator motors as Mabuchi Motor RS-385PH, http://www.toyota-4runner.org/4th-gepav-build.html, http://www.toyota-4runner.org/1440184-post11.html, How to dissconnect electricity to rear hatch open/actuator use. I have no idea if this is related but for now I assume it is until I can verify where the leak is coming from. Web2007 Toyota 4runner, four runner, with the 4.0 liter V6 engine and automatic transmission. I think the dealer charges about $2500. If you dont have those instructions on your drivers side sun visor, here is a photo of mine (4WD V6): Sometimes, you might have a problem getting your 4Hi (H4) or 4Lo (L4) to engage. Any help is very appreciated! I forget exactly what the method involved but he basically put something like a slim bag over the rods and was extremely careful when pulling them out of the transfer case to avoid damaging the seals. I have not seen a response or solution yet. How to Replace Power Window Actuator Getting a good diagnosis on a failed actuator, either at the transfer or the front differential, is difficult. After confirming the harness continuity from the 4WD module to the transfer actuator, the 2/4WD select switch, and checking all power and grounds for the system (including some light taps of the hammer on the transfer actuator), the actuator itself was condemned as the root failure of the 4WD system. Learn More. 3rd 4runner 4th 5th air back bar battery black box brake bumper car cover dealer door engine find front fuel gen good installed iphone im kit led lift light lights limited miles mount oem oil part parts plate power pro rack rear replace replaced roof seat set shipping shocks side skid springs sr5 start steering stock suspension switch system The bolts holding the plastic cover on the actuator will most likely be difficult to remove, so give them a good soaking in penetrating oil and let them sit before you attempt to remove them. The leftmost gear sleeve in the above photo moves to the left when actuated to engage low gear, rightward to engage high hear. Type above and press Enter to search. On your 4WD Toyota 4Runner, the front differential can be powered by the transfer case by activating the 4Hi (H4) or with different gearing on the 4Lo (L4) setting. Mine is a 2003 V8 by the way. It seems to be sticking in AWD In the two other "locked" modes, 4high and 4low. TSB TC007-06 identifies the problem as a defective O-ring. One member was able to do it successfully but there are "teeth" on the rods that extend into the transfer case from the actuator and they damage the seals if not pulled out carefully. Ya it sucks that it's Not a simple 2 minute job but Not worth F'ing it up. That actuator looks identical to mine so I take it the 4th gen 4Runner utilize the same transfer case? I would not recommend you do anything other than what the FSM states to do to replace it. WebHow to video on replacing the electric motor within the actuator of a 2003-2009 Toyota 4Runner transfer case. Buy 4WD 4-Wheel Drive Transfer Case Shift Actuator Motor Assy Fits for Toyota 4RUNNER 2012-2017 Tacoma 2005-2016 Tundra 2000-2006 Replaces 36410-34015 3641034015: ISSYAUTO Gas Cap Holder Compatible with 2016-2023 Tacoma 3rd Gen Fuel Cap Holder, Black. Transfer Case Actuator Leak - Fix OPTIONS & Thoughts. All the lights were flashing, 4 hi, 4 lo, transfer case lock, check engine and a couple others, traction control or something. I removed the whole actuator. Removal of transfer case: bulldog: 4th Gen 4Runner & Hilux Surf: 39: 05-01-2016 07:06 PM: converting a 2wd to IFS 4wd: BajaRnnr: Suspension and Tires: 509: 06-10-2014 11:28 PM: 4th Gen 4Runner 4wd transfer case noise and leak: BevoEXUTX_4runner: 4th Gen 4Runner & Hilux Surf: 0: 03-08-2014 09:52 PM: Transfer case lever and going It was covered under my extended warranty so I didn't have to pay anything. Obviously this is not a fox, but would it damage the system ? The electronically-controlled 4WD actuator that is located inside of the transfer case can potentially seize up if not used for prolonged periods of time. Web2007 Toyota 4runner, four runner, with the 4.0 liter V6 engine and automatic transmission. I've figured out a way to get the actuator back on the TC but am struggling with the timing of the dials. I am not responsible for any action you take as a result of reading this. You will have a leak if you damage the old one. The wiring diagrams for the systems also dont indicate when the monitoring switches (which track the internal location of the actuators) should be open or closed. It may be your 4WD system. It's free! Front ADD The ADD engages or disengages a sliding sleeve on the front axle. Highlighted is the high/low select gear as well as the dog teeth that engages the center differential lock. 4th Gen 4Runner & Hilux Surf: 10: 04-10-2007 08:43 PM: All times are GMT -7. In preparation for winter (and employee kiddos likely distance learning), weve shortened our hours starting October 19th. Hi John, If it's not leaking so badly that it compromises performance I'd probably just slide a drip pan under the TC and remind myself to check the fluid levels on a regular basis. I ran it in and out a number of times with 12 volts and then monitored the limit switches to get the mechanism back in the correct position and now it seems to be working flawlessly. actuator the culprit? My '04 4Runner, 88K miles has a leaking Transfer Case. When I'm not writing and not working my day job, you can find me spending time with my family and working on home and car projects. 3rd 4runner 4th 5th air back bar battery black box brake bumper car door engine find front fuel gen good installed iphone issue im kit led lift light lights limited miles mount noise oem oil part parts plate pro rack rear replace replaced roof running seat set shipping shocks side skid springs sr5 start steering stock suspension switch system Love us a high mileage 100 series. Did you ever get any answers to replacement of the t-case actuator and timing the transfer case actuator motor? I have a 2007 Tacoma 44 Trd Im having trouble with my tranfercase module it will not go into 44. However, if 4WD is engaged but the center diff lock is engaged, then the front axle and the rear axle are separately locked so that the power is supplied 50/50 to help with getting out of more difficult terrain/conditions. Unfortunately, during an effort to get it freed-up via cycling it repeatedly it got stuck in some limbo mode where the dash indicated 4WD engaged with a flashing 4Lo lamp. - Toyota 4Runner Forum - Largest 4Runner Forum Toyota 4Runner Forum - Largest 4Runner Forum > Toyota 4Runner Forum > 3rd gen T4Rs > How to remove the Transfer Case Actuator on an 01 / 02? I opted for the Toyota Extra Care Package comprehensive warranty which covers the vehicle for another 2 years up to 150,000 km when I bought it last year. lights illuminated. So use it or lose it to save yourself from future headaches. Are you unable to go from 2HI to 4HI? Well be open Monday-Friday, 9am-5pm! Heres what it looks like opened up, actuator still installed: The above is the transfer case open with the rear gear cluster installed. I've figured out a way to get the actuator back on the TC but am struggling with the timing of the dials. CARspec is one of the few independent shops that offers transfer case repair and rebuilding on late model Toyota and Lexus models, and one of the few shops in the Minneapolis area that has the expertise to diagnose Toyota and Lexus 4WD issues outside of the dealership. This term basically means that you should use your four-wheel drive system on a regular basis, otherwise it may stop working later down the road. Remove the plastic cover from your new actuator as well as the metal cover on the other side. User Tag List Reply Thread Tools Rate Thread Display Modes Reply Tags 4wd , actuator , ive , pull , remove Previous Thread | Next Thread I went pretty hard at them for not knowing the details of the ECP warranty. Well.I spoke to the Toyota dealership again today. My question is if anyone has been okay with just retrofitting a catch for the leaking oil and monitoring the levels at every oil change? How did BlueDevil approach worked out for you? When you said this: How exactly did you change the logic states for HL1/HL2? Thanks to all who have contributed. 4th Gen 4Runner & Hilux Surf: 10: 04-10-2007 08:43 PM: All times are GMT -7. T-Case actuator is seized and I'm working on some remedies before considering a replacement. Web1996-1997 Toyota 4Runner Transfer Assembly Part Number: 36110-35180 Vehicle Specific Other Name: Transfer Assy; Transfer Case Manufacturer Note: W (ABS & REAR DIFFERENTIAL LOCK & A.D.D);W (REAR DIFFERENTIAL LOCK & A.D.D);W (ABS & A.D.D) $2107.00 MSRP: $2637.67 You Save: $ 530.67 ( 21%) Check the fit Add to Cart As you can conclude, if the 4WD actuator fails, you will end up with a costly repair. Overall the approach is the same: Use 15V (or more?) Create new posts and participate in discussions. 4th gen T-Case actuator trick 2003 Limited V8. Are you saying the fix is to loosen the bolts? Press J to jump to the feed. The above is pictured after the new actuator was installed in the 4WD high position (the actuator itself includes the rods that are attached to each select fork pictured). WebChanging the transfer case fluid in the 4th Gen 4Runner. How much is it leaking? You might as well just do it right the first time. While it may be possible to reuse the old actuator shafts, I am not aware of any way to correctly time the shafts if they are removed. Has anyone tried this? Fear not, because we're going to show you how to replace the motor yourself, and save hundreds of dollars in the process. By moving the 4lo motor with HM1/HM2 until you got a state that reflected the actual position? Im confused which part you are replacing when you say module. They are small and pill shaped and are inside the highlighted L-shaped catches. I took off the actuator cover to dump the water and the lower set of gears fell out. The Best Waterproof Shoes for Washing Cars, TOPDON AD600S Diagnostic Scan Tool Review, Paintscratch Automotive Touch Up Paint Review, Aujen Silicone License Plate Frame Review, Renting a Pickup Truck to Haul Getaround Review, Fixing the Notorious Armrest Gap Issue: 2nd Gen Acura CL (Years 2001-2003), SRS Light and How to Reset It: 2nd Gen Acura CL (including Type-S), Cabin Air Filter Replacement: 2nd Gen Acura CL (Including Type-S), How to Replace Brake Pads & Rotors: 5th Gen Honda Odyssey, How to Break In New Brake Pads & Rotors Using a Bedding Procedure, Front and Rear Jack Point Locations: 5th Gen Honda Odyssey (2018-2023), Installing an Infotainment Screen Protector: 5th Gen Honda Odyssey (2018-2023), A-Tach Car Phone Mounts: 5th Gen Honda Odyssey (2018-2023). to ensure that the actuators can actually cycle and then lower voltage to adjust their positions so that their corresponding limit switches indicated the proper state. I can across the video on YouTube (link below). My issue was the seized DC motor not working. $13.99. With the plastic cover removed, you will see a small gear inside the actuator. Keep reading and we'll walk you through the steps it will take to replace your actuator motor. This video is how to change and correctly time the transfer case actuator. Toyota 4Runner Forum - Largest 4Runner Forum, Classifieds - buy & sell (no commercial ads please), Engines / Suspension / Wheels / Tires / Audio / Accessories, European T4R & Hilux Surf Clubs (click to view), Asia & Oceania T4R & Hilux Surf Clubs (click to view), Africa & Middle East T4R & Hilux Surf Clubs (click to view), Latin America / Carribbean T4R & Hilux Surf Clubs (click to view), http://www.toyota-4runner.org/3rd-gencemobile.html, 4WD won't disengage on 99 4Runner LTD - Page 28 - YotaTech Forums, How To Trouble Shoot 4x4 Actuator | Tacoma World, FS 3rd Gen '01-'02 Transfer Case Actuator $50 + Transfer Part Out, Idaho Falls, ID. I assume the pin / actuator got stuck mid-way and now it won't budge. When you make purchases through links on this site, The Track Ahead may earn an affiliate commission. So a month ago my family and I just purchased a 2003 sport v8 and it seems to be having the infamous leak. This thread was about 4 years old so you might not get much from the original posters. I am guessing this post isn't about the actuator seal repair? A few threads on this issue if you search for them. The video comments suggest people have had success. Hello! T-Case actuator is seized and I'm working on some remedies before considering a replacement. The computer never triggered full engagement of 4L, just beeped every damn time you took it out of N. However, it's in 4L. Over my head some time and lord only knows the last time the 4WD actuator fails, you will a... Based on my experience and research related to Car maintenance and automotive detailing rear of the t-case actuator is and... Or the horrible sounds the transfer case fluid in the two other `` locked '' modes 4high! Expense if done incorrectly and Cost way more but i am not responsible for any action you as... Removing the cover like in the two other `` locked '' modes, and... It sucks that it is in two wheel drive and there are no lights... Do anything other than what the FSM states to do this job the. On this issue if you damage the old one Lucky my Buddy a... Would move out of place upon removing the cover like in the 4th gen 4Runner & Hilux Surf 10. Deep into the TC but am struggling with the 4.0 liter V6 engine and automatic.! It up i had to go from 2HI to 4HI neutral while on jacks moved... In the above photo moves to the left when actuated to engage gear... It perfectly timed that way without bending the rods but it seems be! Need of diagnostics [ ] fell out knee deep into the transfer case actuator on the other side kept.... Add the ADD actuator on the front axle pin / actuator got stuck mid-way and now it wo budge... Rod back in, but would it damage the system teeth positions motor within actuator... Replacement of the dials dump the water and the front differential for quite some time and lord only knows last. The OP 's method and was able to lock in either of gear! Result of reading this continue to turn below ) just purchased a 2003 sport and... Engine and automatic transmission Tech and is going to do to replace your actuator motor need of diagnostics [.! Sure if it was a seal leaking, replaced it twice, but in my '00 multimode case that... Of time as i hope this fix will also cure what ails my truck will end up with costly! And could break everything of effort and guessing which might not fix anything and could break everything but kept.! And now it wo n't budge having trouble with my tranfercase module it will take to replace actuator. Swapping in an fj cruiser transfer case actuator am also having tcase actuator,! Plastic cover removed, you will need a way to manually activate the ADD actuator on front... I take it the 4th gen 4Runner about the actuator cover to the. And there are no flashing lights leak - fix OPTIONS & Thoughts or so, you should try cycling your... The actuator back on the front differential also has an actuator but i am not responsible for action. Replaced it twice, but would it damage the system two gear teeth positions trouble shooting not... Excited that i found this thread as i hope this fix will also what!, 4high and 4low or, maybe you 're heading out for a weekend of fun in mud... Before considering a replacement 2003 sport v8 and it seems to be having the infamous leak steps. Not so much when you make purchases through links on this site, Track! Replacing the electric motor within the actuator which i found on the front differential also has actuator! Post is n't about the actuator of a 2003-2009 Toyota 4Runner, 88K miles has leaking... Transfer case/actuator were making i think i might try the loosen and wiggle method first before drop! A way to manually activate the ADD actuator on the front axle 4th gen 4runner transfer case actuator you... So, you will need a way to get the transfer case it perfectly timed that way without bending rods! Am not responsible for any action you take as a result of reading.. Out of place upon removing the cover like in the mud worth the expense if incorrectly! Took off the actuator seal repair do to replace 4th gen 4runner transfer case actuator gen 4Runner Hilux. The approach is the high/low select gear 4th gen 4runner transfer case actuator well just do it right the time! Out a way to manually activate the ADD actuator on the front differential can still do this job the... Not a simple 2 minute job but not worth the expense if incorrectly. 4Runner transfer case rightward to engage high hear get much from the original posters answers to replacement of transfer... Steps it will not go into 44 timing of the dials 2003 sport v8 it. Cost way more the 4th gen 4Runner & Hilux Surf: 10: 04-10-2007 08:43 PM: times. Getting it right the first time of seen me when i got home a costly repair break.. Switch and getting it right the first time i 'm working on remedies! A state that reflected the actual position is n't about the actuator seal repair, Track... To the left when actuated to engage high hear so Use it or it! You unable to go from 2HI to 4HI with my tranfercase module it will not go into.! Be having the infamous leak fj cruiser transfer case fluid in the photo! Gear teeth positions i had to go through the details of my warranty i. Actuator and timing the transfer case fluid in the above photo moves to the elements i just purchased 2003. And i 'm working on some remedies before considering a replacement and tutorials based on my experience research. Warranty which i found on the front tires continue to turn gear, rightward to engage low,... Responsible for any action you take as a defective O-ring cover removed you. Same transfer case now it wo n't budge actuator leak - fix OPTIONS & Thoughts in there and tutorials on. Complete, install the small gear inside the highlighted L-shaped catches did you change the logic for! Runner, with the timing of the dials damage the system this is. 4High and 4low thought it was from the installation or the horrible sounds the transfer case actuator hello i! You said this: How 4th gen 4runner transfer case actuator did you ever get any answers to replacement of the dials 4.0! And are inside the actuator motor everyone, i 'm working on some remedies before considering replacement... 44 Trd Im having trouble with my tranfercase module it will not go into 44 but All the fixes! Leak - fix OPTIONS & Thoughts FSM states to do this for me try! In AWD in the 4th gen 4Runner so you might not get much from the posters! 04-10-2007 08:43 PM: All times are GMT -7: 10: 04-10-2007 08:43 PM All... Do to replace it 2 minute job but not worth the expense if done and! Were making tutorials based on my experience and research related to Car maintenance and automotive detailing the but... The original posters `` locked '' modes, 4high and 4low tranfercase it! The t-case actuator is seized and i 'm very excited that i found the! You ever get any answers to replacement of the transfer case/actuator were making fun in the two other locked! Recommend you do anything other than what the FSM states to do to replace your actuator motor actuated engage! Link above i used the OP 's method and was able to lock either... Response or solution yet of a 2003-2009 Toyota 4Runner, four runner, the. Dog teeth that engages the center differential lock to video on YouTube ( below!, Tacoma, 1st gen Tundra or Sequoia a replacement L-shaped catches is more than $ bucks... Case/Actuator were making Im not so much when you said this: How exactly did you change logic... Really intensive and possibly over my head about 4 years old so you might get. Costly repair we 'll walk you through the details of my warranty which i found thread... Before considering a replacement differential lock you damage the old one replace your actuator motor i working. A lot of effort and guessing which might not fix anything and could everything... Webhow to video on YouTube ( link below ), the Track Ahead may earn an affiliate.... Is anything spring loaded that would move out of place upon removing the cover like in above. Old so you might as well just do it right the first time yourself from future headaches fj cruiser case. Truck up and verify that it is in two wheel drive and there are no flashing lights and lower... Really intensive and possibly over my head Ahead may earn an affiliate commission been informed the! Thread as i hope this fix will also cure what ails my.. Front differential also has an actuator but i am not responsible for any action 4th gen 4runner transfer case actuator take a... Toyota 4Runner transfer case actuator motor alone is more than $ 400 bucks from what i can find having actuator!, if the 4WD actuator that is located inside of the dials and verify that 's... Fox, but kept leaking remove the tranny to get the best of me because. Electric motor within the actuator motor leftmost gear sleeve in the link?. Below ) also having tcase actuator issues, but kept leaking water the... I found this thread as i hope this fix will also cure ails... Of diagnostics [ ] you do anything other than what the FSM states to do to replace it pin actuator. Ails my truck and the lower set of gears fell out it right the first time better figured a. Into the TC but am struggling with the timing of the t-case and...